Cathodic Protection Design and Specifications
Your cathodic protection system design – is backed by 58 years of experience.
Where do you go if you want a comprehensive cathodic protection design? For more than 58 years, CONSULTECH has offered professional corrosion prevention services and solutions. Our corrosion engineering team is prepared to offer the best cathodic protection (CP) system design and specification services for your next project. When proposing the optimum cathodic protection system or combination of systems for your application, we have experience with all types of sacrificial and impressive current anode systems. CONSULTECH has expertise in designing cathodic protection for many different kinds of large constructions, such as :
- Pipelines
- Above-ground storage tanks
- Pump & compressor stations
- Marine structures
- Internal CP systems
- Water Tanks
- Water processing structures
- Industrial applications
- Power plants
- Well casings
CP System Design Parameters
- Protective Coating Applied Type & Break Down
- Sand & Water Resistivity
- Temperature
- Surface Area of Mounded Bullets
- Protective Current Density
- Design Life
- Cathodic Protection Criteria
- Anode Selection for Uniform Current Distribution
CP System Design Calculations
- Surface Area of Steel to be Protected
- Total Protective Current Required
- Anode Required based on Protective Current
- Anode Required based on Current Distribution
- Anode to Ground Resistance at Maximum
- DC Driving Voltage Required
- Performance Monitoring of CP System
CONSULTECH’s cathodic protection design and specification process is completed in two major stages, including :
1. Conceptual Cathodic Protection Design
You may discuss the cathodic protection options for your structure with the CONSULTECH team using a conceptual cathodic protection design. This conceptual design will outline the sorts of CP systems that are suggested, as well as the overall layout and operation of the installation. With the use of a preliminary CP design, you may check the proposed system for any incompatibilities with operational modifications, future additions or deletions to the structure(s), or elements that are only known to you.
Note: Conceptual CP Design is also offered as a standalone service.
2. Final Cathodic Protection design & specifications
Your cathodic protection system design and full specifications are completed upon approval. The most recent AutoCAD or MicroStation software is used to create detailed engineering drawings. The most effective and affordable CP system installation is made possible by accurate engineering design drawings and requirements.
CP System Components
- Anode – Long line flexible ZFLEX
- Reference Electrodes – Cu-CuSO4 & Zinc
- Cables – PVDF Insulated & HMWPE Sheathed
- Transformer Rectifier Units
- Remote Monitoring and Control System
- Monitoring and Distribution Junction Boxes
- Earthing – Solid State Polarization Cells & Surge Over Voltage Protectors
- Monolithic Isolation Joints
- Monitoring Test Facilities
- Corrosion Monitoring Probes and Datalogger
Benefits of using Consultech
Experience with various kinds of cathodic protection systems spanning over 58 years
Team members with prior client-side CP project expertise
Cathodic protection system testing, installation, and upkeep experience for all kinds of structures globally
NACE corrosion engineers and professionals with high levels of training
Compared to certain regularly used CP systems, Consultech's several unique cathodic protection technologies are more affordable and have longer lifetimes.
Having experience leading corrosion divisions of big utilities and pipeline industries and multimillion-dollar CP projects
Your corrosion issues are consultech’s primary concern. In addition to project management and comprehensive turnkey solutions, we are prepared to help with your requirements for corrosion engineering and field service, including design, production, installation, commissioning, and continuing maintenance. Additionally, we provide a huge selection of unique corrosion protection materials.
Contact our team of corrosion specialists for additional information, to ask a question, or to request a price. Within 24 hours, we’ll give you a call or reply to your email.
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+919824077820
